Apparel Manufacturing Execution System (MES)

Enabler of operation excellence through digitalization and intelligence

Automated Production Schedule

ODS APS contributes to a better overview of plant operations and early detection of bottlenecks. It helps
factories adapt to rapidly changing situations and identify high-quality and reliable schedules, independent of the operator’s skills.

Factory Calendar

Factory calendar, line capacity, rule and constraint setup

Fully Automated

Fully automated algorithm matches orders to sewing lines to maximize production efficiency and on-time delivery

Exception Handling

What-if simulation to take care of exception, such as sudden capacity change or urgent new orders

System Integration

Pull system to direct cutting, embroidery, printing, and production preparation to target sewing schedule

Fabric and Cutting​

Fabric and Cutting

  • Roll Control
  • Inspection
  • Pre-shrink and Relaxing
  • Market Optimization
  • Cut Planning & Spreading
  • Cut Confirmation and Bundle Creation
WIP Transfer

WIP Transfer / Pre-sew / Cut-panel Super Market

Automated data collection through RFID technology and precise recording of production status at different stages of pre-sew production enable SKU level traceability, help maximize material usage, and improve ship-to-cut ratio

Machine Maintenance​

Machine Maintenance

  • Machine Inventory & Numbering
  • Machine History
  • Style Change and Machine Loading
  • Breakdown Repair Request
  • Repair Ticket Tracking
  • Preventative Maintenance
Sew / Pack Process Control ​

Sew / Pack Process Control

  • Real-time scanning with cell phone or tablet
  • Production time recording and efficiency calculation
  • Worker skills
  • Operation / SKU level WIP
  • Line Balancing
  • In-line Inspection and Loss recording
Quality Management ​

Quality Management

  • In-line QC
  • End-of-line QC
  • Customer inspection
  • Quality by Defects
  • Quality by Lines
  • Quality by Date Range
  • Quality by Styles
  • Quality by Workers
Scan and Pack

Scan and Pack

  • Packing rules at all levels, including customer, style, color, and po
  • Integration with scales
  • Auto-print case label and automatic labeling
  • Auto-generate packing list
  • Save time and cost with increased efficiency
Worker Output & Piece Rate ​

Worker Output & Piece Rate

  • Standard operation database with SAM and piece rate;
  • Individual piece rate or group incentive definition
  • Worker output self-scanning with tablets, cell phones, or handheld devices
  • Built-in integration with attendance system

Better Delivery Capability

Loading control with Capacity planning

Line planning matches orders into sewing lines

Early identification of bottlenecks

Built-in pre-production workflow and dynamic alerts and updates

All-process Production Tracking

Complete solution for apparel manufacturing, covering all processes from end to end. All bundles and parts are RFID tagged and movement of parts are tracked and recorded with automatic RFID scan.All-angle progress reports and WIP/AGT reports help identify missing components and hidden parts

Improved Production Efficiency

Preparation workflow minimizes unexpected production exception,Computer learning of output records digitalizes worker skills and efficiency.Line planning ensure styles are placed only into sewing lines with matching capability.Real-time style level WIP and balance chart help solve sewing bottleneck when it appears

Shopfloor Visibility

Real-time KPI, Current Orders, Must-read Reports can be viewed anytime, anywhere, and at any means, including through mobile app (IOS + Android),WeChat Public Account, Tablet TV, Situation Room Display

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