A new generation hanger system to support quick response and bulk production
Tempus enim sed urna blandit mauris semper ligula.
Shopfloor visibility to support timely solving of bottlenecks.
Reduced cost.
Improved quality.
Shortened lead time and reliable delivery
All stations are inter-connected and production units can be organized as big as 120 as small as 30 sewing workers, depending on the style and size of the order;
Seating is organized following the section + stack model; Workers with similar skills are organized into a section to perform similar operations to share resource across styles. Stacks are installed between sections to allow for temporary mis-alignment of different sections;
Ideal for complicated garments with more than 40 operations
Different body parts of the same garment will be loaded together onto different hangers and the body parts will be produced with different routings simultaneously
System controlled matching to join different body parts of the same garment Average-go-through time is reduced to 24 hours as compared to one week in the traditional method
Cut panels are loaded only once and less workers to manage WIP and no worker is required to do manual matching
Machine learning to know the skills of every worker.
System allocates the workers of one production units following the target output of each styles and the stills of each workers. System identifies the skill gap upfront and propose training to fill the gap
System continuously identifies bottlenecks during production and propose solutions
Each workstation is installed with one tablet to display current worker efficiency, month-to-date pay, daily pay, piece rate, and sewing instruction if needed
Standard operation video can be played upon request
Optional face recognition to sign in worker automatically
Each operation is recorded by default and a video is automatically generated for outstanding operation
Message is prompted to the worker when rework or quality issue is raised
Call function can be used when help is needed
Built-in in-line QC and end-of-line QC can be used to quickly identify quality issue before it is too late
QC worker identify the location of defects and type of defects when a garment fails the inspection. The rework message is routed back to the sewing worker immediately
Defect reports can be generated from different dimensions daily or upon requested
Seamlessly integrates with APS to make sure styles are loaded as planned.
Actual output of a style is pushed to APS to re-calculate the expected completion time and to re-align load time of subsequent styles
SPS integrates with MES and download bundles and style routing directly from MES
Actual production data is pushed back to MES to update production status; sku level production summary is produced to show sku output at each of the production stages
KPI data and shopfloor situation is made available anytime, anywhere, any means
Standard operation database with SAM and piece rate;
Individual piece rate or group incentive definition
Worker output self-scanning with tablets, cell phones, or handheld devices
Built-in integration with attendance system
